Battery Packaging Market (By Battery Type: Lithium Ion, Lead Acid, Nickel Cadmium, Mercury, Silver Oxide, Nickel Metal Hydride, Alkaline, Others; By Level of Packaging: Cell and Pack Packaging, Transport Packaging, By Type of Packaging, Blister Packaging, Corrugated Packaging, Others; By Casing: Cylindrical, Pouch, Prismatic, Coin, Others; By Material) - Global Industry Analysis, Size, Share, Growth, Trends, Regional Outlook, and Forecast 2023-2032

The global battery packaging market size accounted for USD 31.32 billion in 2022 and it is projected to hit around USD 201.85 billion by 2032, growing at a CAGR of 10.24% over the forecast period 2023 to 2032.

Battery Packaging Market Size 2023 To 2032

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Key Takeaways:

  • Asia Pacific is predicted to generate the maximum market share from 2023 to 2032.
  • North America is expected to expand at the fastest CAGR between 2023 and 2032.
  • By Battery Type, lithium-ion is expected to lead the global market from 2023 to 2032.
  • By Type of Packaging, corrugated packaging is predicted to dominate the market from 2023 to 2032.
  • By Casing, the cardboard segment is predicted to register the highest market share between 2023 and 2032.

Battery Packaging Market Overview:

The battery packaging market refers to the industry involved in the manufacturing, design, and distribution of packaging solutions specifically tailored for batteries. It encompasses the development of protective enclosures, containers, and materials used to safely package and transport different types of batteries, including lithium-ion batteries, lead-acid batteries, nickel-metal hydride (NiMH) batteries and others. Battery packaging serves multiple purposes including protection, safety, compliance, efficiency and environmental considerations. The battery packaging market caters to diverse sectors, including automotive, consumer electronicsrenewable energy, energy storage systems, medical devices, and others. It is characterized by ongoing technological advancements, stringent safety regulations and a competitive landscape driven by the increasing demand for batteries and the need for reliable, efficient, and sustainable packaging solutions.

The global projection for the share of electric car sales based on current policies and company targets has climbed to 35% in 2030 under the IEA Stated Policies Scenario (STEPS), up from less than 25% in the prior outlook. According to the forecasts, China would continue to be the world's largest market for electric vehicles, accounting for 40% of all sales by 2030. By the end of the decade, the United States doubles its market share to 20% as recent policy pronouncements spur demand, while Europe keeps its present 25% share.

  • As per International Energy Agency, the demand for automotive lithium-ion (Li-ion) batteries increased by nearly 65% to 550 GWh in 2022 from roughly 330 GWh in 2021, mostly due to an increase in the sales of electric passenger cars. About 60% of lithium, 30% of cobalt, and 10% of nickel were needed for electric vehicle batteries in 2022.

Battery Packaging Market Scope

Report Coverage Details
Market Size in 2023 USD 37.74 Billion
Market Size by 2032 USD 201.85 Billion
Growth Rate from 2023 to 2032 CAGR of 10.24%
Largest Market Asia Pacific
Fastest Growing Market North America
Base Year 2022
Forecast Period 2023 to 2032
Segments Covered By Battery Type, By Level of Packaging, By Type of Packaging, By Casing, and By Material
Regions Covered North America, Europe, Asia-Pacific, Latin America and Middle East & Africa

Battery Packaging Market Dynamics:


Rising adoption of electric vehicles across the globe

The rapid growth of the electric vehicle industry is a significant driver for the battery packaging industry. As electric vehicles gain popularity and government worldwide promote the transition to clean transportation, the demand for battery packs and associated packaging solutions rises. This packaging ensures the safety, installation and use of battery packs in electric vehicles. For instance, according to the International Energy Agency, sales of electric vehicles are anticipated to remain strong through 2023.

In the first quarter, more than 2.3 million electric vehicles were sold, which is nearly 25% more than during the same time previous year. By the end of 2023, the company projects 14 million in sales, a 35% growth year over year, with new purchases picking up speed in the second part of this year. As a result, 18% of all vehicle sales for the entire calendar year may be made up of electric vehicles. Therefore, the aforementioned facts rising the demand for battery packaging solutions.


Regulatory compliance

The battery packaging industry is subject to various regulations and standards, including transportation regulations and safety guidelines. Adhering to these regulations requires investments in research, testing, and compliance procedures. Keeping up with evolving regulations and ensuring compliance across different regions can be complex and time-consuming for manufacturers. Thus, this is expected to hamper the growth of the market during the forecast period.


Growth in consumer electronics

The proliferation of smartphones, laptops, tablets, wearables, and other portable electronic devices fuels the demand for small-sized batteries with efficient packaging. The consumer electronics sector presents significant opportunities for battery packaging manufacturers as the market for these devices continues to expand. For instance, as per the Australian Bureau of Statistics, 91% of homes with access to the internet use desktop or laptop computers. Like mobile or smartphones, 91% of connected households utilize them. 66% of households used tablets as their second most common type of internet-connected device. Thus, the growing use of electronic devices is expected to offer an enormous opportunity for market revenue growth over the forecast period.

Battery Type Insights:

Based on the battery type, the global battery packaging market is segmented into lithium-ion, lead acid, nickel cadmium, mercury, silver oxide, nickel metal hydride, alkaline and others. The lithium ion is expected to dominate the market during the forecast period. Lithium-ion batteries are widely used in consumer electronics, electric vehicles, and energy storage systems. Packaging solutions for lithium-ion batteries focus on safety features such as thermal management, insulation, and protection against physical damage. On the other hand, the lead-acid batteries segment is expected to grow significantly over the forecast period. Lead acid batteries are commonly used in automotive applications and stationary power systems. The packaging for lead acid batteries emphasizes durability, leak prevention, and protection against corrosion. Thereby, driving the segmental growth during the forecast period.

Type of Packaging Insights:

Based on the type of packaging, the global battery packaging market is segmented into blister packaging, corrugated packaging and others. The corrugated packaging is expected to dominate the market during the forecast period. Corrugated packaging allows for printing, branding, and customization options. Companies can incorporate their logos, product information, handling instructions, or safety guidelines on the packaging to enhance brand visibility and communicate important messages to end-users. Therefore, these characteristics of corrugated battery packaging is expected to fuel the segment growth over the forecast period.

Material Insights:

Based on the material, the global battery packaging market is divided into metals, aluminium, steel, copper, plastics, polypropylene, polyethylene, polyvinyl chloride, polystyrene, polyamide, polyethylene terephthalate, cardboard and others. The cardboard segment is expected to capture the largest market share over the forecast period. Cardboard battery packaging provides a sustainable and cost-effective solution for protecting and transporting batteries. It aligns with eco-friendly practices and offers versatility in design and customization, allowing manufacturers to meet the specific requirements of different battery types and applications. On the other hand, the polypropylene segment is expected to grow at a significant rate over the forecast period. The growth in the segment is attributed to its characteristics. Polypropylene battery packaging provides a durable, lightweight, and chemically resistant solution for protecting and transporting batteries. Its customizable design, recyclability, and cost-effectiveness make it a popular choice for various battery applications. Thus, this is expected to fuel the segment growth over the forecast period.

Regional Insights:

The Asia Pacific is expected to capture the largest market share over the forecast period. The growth in the region is owing to the growing automobile industry. By both annual sales and manufacturing output, China continues to be the world's largest market for automobiles. By 2025, domestic production is anticipated to reach 35 million automobiles. According to information from the Ministry of Industry and Information Technology, approximately 26 million vehicles, including 21.48 million passenger cars, were sold in 2021, an increase of 7.1% from the previous year. Sales of commercial vehicles totaled 4.79 million, a 6.6% decrease from 2020. China is the third-largest exporter of cars in the world, according to the China Passenger Car Association, with more than 2.5 million units exported in 2022. Furthermore, the increasing demand for consumer electronics such as smartphones, laptops, and others. For instance, according to secondary analysis, India's demand for smartphones is anticipated to grow at a CAGR of 6%, from 300 million in 2021 to around 400 million in 2026. Thus, the increasing automotive and consumer electronics sector is expected to drive the market growth.

The North American battery packaging market has experienced substantial growth in recent years and is expected to continue expanding. The increasing demand for batteries, particularly in the automotive sector, is a key driver of this growth. The automotive industry, including EVs and hybrid vehicles, represent a significant portion of the battery packaging market in North America.

Battery Packaging Market Share, By Region, 2022 (%)

The region is witnessing a rapid adoption of electric vehicles, driven by environmental concerns, government incentives, and improving charging infrastructure. Battery packaging plays a crucial role in ensuring the safety and efficient performance of the battery packs used in these vehicles. For instance, according to the Bureau of Labor Statistics, the sales of electric cars in the US spiked from 0.2% in 2011 to 4.6% in 2021.

Moreover, the market size is also influenced by factor such as battery technology advancements, government initiatives promoting clean energy, and consumer demand for portable electronics devices. North America has been actively deploying energy storage systems to support renewable energy integration, grid stability, and peak demand management. Battery packaging solutions are essential for large-scale energy storage projects, including utility scale installations, commercial buildings, and residential applications. The demand for battery packaging in this sector is expected to grow as energy storage deployments continue to rise. Thus, the aforementioned factor supports the market growth in the region.

Europe is expected to grow at a significant rate over the forecast period. The region commitment to decarbonization, renewable energy targets, and the transition to electric mobility are driving the demand for batteries, thereby boosting the battery packaging market. Europe is a leading market for electric vehicles, with several countries implementing policies and incentives to accelerate their adoption. For instance, the European Union introduced the Net Zero Industry Act in March 2023, which intends to supply 40% of the EU's strategic net zero technology demands with EU industrial capacity by 2030.

The growing EV market drives the demand for battery packs and necessitates reliable and safe packaging solutions. Battery packaging ensures the protection of battery cells during transportation, installation, and use in electric vehicles. Furthermore, the region is also experiencing a surge in renewable energy installations, such as solar and wind power. To overcome the intermittent nature of renewable energy sources, energy storage systems, including battery storage, are being deployed. Battery packaging solutions play a vital role in the safe storage and distribution of energy from these systems. Thereby, driving the market growth in the region.

Recent Development:

  • In November 2020, United Parcel Service, a US-based company that offers packing and shipping services for batteries, just built a new sorting and delivery hub in Canada. This development will aid in the market for battery packaging's expansion.

Battery Packaging Market Companies

  • CHEP
  • Wellplast AB
  • Targray
  • CL Smith
  • Cadenza Innovation Inc.
  • Söhner Kunststofftechnik GmbH
  • Trinseo
  • GWP Protective
  • EaglePicher Technologies
  • Master Instruments Pty Ltd.
  • Covestro AG

Segments Covered in the Report

By Battery Type

  • Lithium Ion
  • Lead Acid
  • Nickel Cadmium
  • Mercury
  • Silver Oxide
  • Nickel Metal Hydride
  • Alkaline
  • Others

By Level of Packaging

  • Cell and Pack Packaging
  • Transport Packaging

By Type of Packaging

  • Blister Packaging
  • Corrugated Packaging
  • Others

By Casing

  • Cylindrical
  • Pouch
  • Prismatic
  • Coin
  • Others

By Material

  • Metals
  • Aluminum
  • Steel
  • Copper
  • Plastics
  • Polypropylene
  • Polyethylene
  • Polyvinyl Chloride
  • Polystyrene
  • Polyamide
  • Polyethylene Terephthalate
  • Cardboard
  • Others

By Geography

  • North America
  • Europe
  • Asia-Pacific
  • Latin America
  • Middle East and Africa

Frequently Asked Questions

What is the battery packaging market size?
The global battery packaging market size is expected to increase USD 201.85 billion by 2032 from USD 31.32 billion in 2022.
What will be the CAGR of global battery packaging market?
The global battery packaging market will register growth rate of 10.24% between 2023 and 2032.
Who are the prominent players operating in the battery packaging market?
The major players operating in the battery packaging market are CHEP, Wellplast AB, Targray, NEFAB GROUP, CL Smith, Cadenza Innovation Inc., Söhner Kunststofftechnik GmbH, Trinseo, GWP Protective, EaglePicher Technologies, Master Instruments Pty Ltd., Covestro AG, and Others.
Which are the driving factors of the battery packaging market?
The driving factors of the battery packaging market are the rising adoption of electric vehicles across the globe and growing automobile sector.
Which region will lead the global battery packaging market?
Asia Pacific region will lead the global battery packaging market during the forecast period 2023 to 2032.


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