Viral Vectors & Plasmid DNA Manufacturing Market Grows with Rising Demand for Gene and Cell Therapies

The global viral vectors & plasmid DNA manufacturing market size is calculated at USD 7.26 billion in 2025 and is forecasted to reach around USD 26.66 billion by 2034, accelerating at a CAGR of 15.59% from 2025 to 2034. The North America viral vectors & plasmid DNA manufacturing market size surpassed USD 3.07 billion in 2024 and is expanding at a CAGR of 15.60% during the forecast period. The market sizing and forecasts are revenue-based (USD Million/Billion), with 2024 as the base year.

Last Updated : 18 Aug 2025  |  Report Code : 1012  |  Category : Healthcare   |  Format : PDF / PPT / Excel

List of Contents

  • Last Updated : 18 Aug 2025
  • Report Code : 1012
  • Category : Healthcare

Viral Vectors & Plasmid DNA Manufacturing Market Size and Forecast 2025 to 2034

The global viral vectors & plasmid DNA manufacturing market size was calculated at USD 6.26 billion in 2024 and is projected to grow around USD 26.66 billion by 2034, growing at a CAGR of 15.59% from 2025 to 2034. The viral vectors & plasmid DNA manufacturing market is driven by the increasing adoption of gene therapies for rare and genetic diseases.

Viral Vectors and Plasmid DNA Manufacturing Market Size 2025 to 2034

Viral Vectors & Plasmid DNA Manufacturing Market Key Takeaways

  • North America has dominated the market with revenue share of 49% in 2024.
  • By Vector Type, the AAV segment shows a leading growth in the viral vectors & plasmid DNA manufacturing market, accounted 21% revenue share in 2024.
  • By Workflow, the downstream processing segment shows a dominant position in the viral vectors & plasmid DNA manufacturing market, accounted 54% revenue share in 2023.
  • By application, the vaccinology segment has accounted largest revenue share of around 22.5% in 2024.
  • By Disease, the cancer segment dominated the market with 38% revenue share in 2024.
  • By end use, the research institutes segment has captured revenue share of around 58.4% in 2024.

How is AI enhancing the viral vectors & plasmid DNA manufacturing industry? 

The creation of vaccines, biotechnology, and gene therapy all depend on viral vector engineering. Gene therapies aim to replace or fix defective genes in a person's cells through genetic engineering, offering the possibility of one-dose treatments for various illnesses.

AI algorithms can detect putative gene targets and confirm their therapeutic significance by analyzing extensive molecular and genomic information. This enables the identification of new gene candidates and the evaluation of their potential for gene therapy treatments. By combining several datasets, AI is excellent at predicting the safety and effectiveness of gene therapy. It improves patient responses using prediction models to evaluate treatment results and streamline procedures.

How has AI benefitted the viral vectors & plasmid DNA manufacturing market?

AI is becoming a major contributor to the viral vectors & plasmid DNA manufacturing market. AI will enable scientists to design better vectors faster by predicting gene programming. AI can evaluate a variety of variables in a large amount of data to provide answers on the best way to manufacture cells to provide healthy, high copies of plasmids and viral vectors. This can save both time and money in the research and development process and manufacturing process. AI allows scientists to maintain observance to the entire process by closely monitoring all variables in real time, and spotting errors sooner to improve the opportunity of replicating these errors during the manufacture of the quantities of product required. AI is being used in quality control and assurance to monitor the linearity, robustness, and reproducibility of the final product which consists of the genetic manipulations being performed for eventually safe and effective end use. A number of companies are now employing AI to directly target specific diseases by using patterns of gene sequencing to find useful treatments. The utilization of AI is massively accelerating the velocity of data and increasing the intelligence of the system which is so critical in developing gene therapy and cell-based therapies.

U.S. Viral Vectors & Plasmid DNA Manufacturing Size and Forecast 2025 to 2034

The U.S. viral vectors & plasmid DNA manufacturing market size was valued at USD 2.45 billion in 2024 and is projected to reach around USD 10.45 billion by 2034 with a CAGR of 15.61% from 2025 to 2034.

U.S. Viral Vectors and Plasmid DNA Manufacturing Market Size 2025 to 2034

Current FDA approval of advanced therapies such as Yescarta and Kymriah (tisagenlecleucel) supports the major investment in vector manufacturing market in U.S. Also, industrialization of gene therapy manufacturing and clinical transformation is predictable to persuade noteworthy progress across several Asian nations. In order to speed up vector manufacturing in Asia Pacific many multinational companies are cooperating with Asian based companies. At present, U.S. and Europe have appeared as vector manufacturing hubs in spite of the fact that the first 3 gene therapy candidates (Oncorine®, Gendicine® andRexin-G®) were permitted in Asian countries. This success is attributable to high volume of enduring clinical studies in these established regions. Around 68% of the total international active clinical studies for gene therapies are proceeding in North America. The second foremost market for trial is Europe where about 21% of the trials are under progress.

North America

North was the most dominant region in 2024 in the viral vectors and plasmid DNA manufacturing market due to the strong healthcare systems and best research labs, as well as so many biotech companies in the region. The support of the US government with gene therapy and funding for new research helps push market growth. The region has been seeing a lot of action with clinical trials and approvals for these treatments. With a focus on cancer therapies, North America has a lot of leverage in the rare disease space and improving treatment options. As demand increases for advanced medicine, North America will continue to lead the way in creating better and faster advanced manufacturing methods for gene and cell therapies.

United States

  • In November 2024, The University of Texas MD Anderson Cancer Center declared that it is creating the Institute for Cell Therapy Discovery & Innovation to generate cell therapies for cancer, autoimmune diseases, and infections. The institute will conduct scientists and clinicians together to offer insight into immunology and cell engineering with $80 million in support from philanthropic organizations and institutions.
  • At its April meeting, the Board of the California Institute for Regenerative Medicine (CIRM) accepted investing about $89 million in projects from its Clinical and Translation programs. Almost $39 million will hold up four projects in the agency’s Clinical program, which speeds up support and offers funding for eligible stem cell and gene therapy-based projects through any stage of clinical trial activity.

United States Viral Vectors and Plasmid DNA Manufacturing Market Trends

The United States is a major contributor to the viral vectors and plasmid DNA manufacturing market. The strong presence of biotechnology companies increases the development of viral vectors and plasmid DNA. The increasing investment in R&D of gene therapy and a strong regulatory framework for gene therapy help the market growth. The increasing clinical trials and growing prevalence of genetic disorders increase demand for viral vectors and plasmid DNA. The strong presence of CDMOs and stringent regulatory support for vaccines & gene therapy drives the overall market growth.

Viral Vectors and Plasmid DNA Manufacturing Market Share, By Region, 2024 (%)

Asia Pacific

The Asia-Pacific region is the fastest growing region in the viral vectors & plasmid DNA manufacturing market due to increased healthcare spending, increased recognition that gene therapy provides advanced treatment; and the needs for improved treatment since a lot of new disabilities and sicknesses are emerging. Countries including China, India, Japan, South Korea have seen recent increases in research and development spending. The boom in local biotech companies has allowed infrastructure improvements and increased clinical activity, and some governments supporting innovation as well as new research labs, facilities, and quality systems. The new wave of development is facilitating the rapid growth of the Asia-Pacific region with additional opportunities such as opportunities for partnerships, clinical trials, and development of low-cost treatments in the market which further provides new focus on skilled workers and the increased of stricter regulations.

China Viral Vectors and Plasmid DNA Manufacturing Market Trends

China is a key contributor to the viral vectors and plasmid DNA manufacturing market. The supportive regulatory frameworks, like gene-based research and cell research, increase the development of viral vectors and plasmid DNA. The increasing investment in gene & cell therapy and the presence of a large population help the market growth. The rise in gene therapy trials and the expansion of the biopharmaceutical sector increase the demand for viral vectors and plasmid DNA. The presence of CDMOs key players like ASKbio China, WuXi AppTec, and GenScript drives the overall growth of the market.

India Viral Vectors and Plasmid DNA Manufacturing Market Trends

India is emerging as the fastest growing country in the Asia-Pacific region in the viral vectors & plasmid DNA manufacturing market. With the rise in biotech companies and a growing population of trained scientists and engineers, in unique ways India can compete in this segment of the overall biotech market. The Indian government is putting research funding towards both individuals and companies for funding in the biotech space. India also provides lower manufacturing costs which is another reason for global businesses to locate growth in India. Amongst all the activities, the country is seeing progress with clinical trials, which leads to better understanding of gene therapy for the public. Indian universities and research centers are being combined with their research and development into genetic space for innovation. 

Market Overview

Growing occurrence of target disorders and diseases and efficiency of viral vectors in gene therapy delivery are driving the growth of viral vectors & plasmid DNA manufacturing market. Constant research into viral vector-based gene & cell therapies and availability of funding for gene therapy improvement are further supporting this growth. The complication of viral vectors is much larger than traditional biologics. As a consequence, manifold orthogonal methods are implemented to comprehend the quality and physicochemical properties of viral vector products. This multifaceted methodology will endure unless revolutionary technologies are developed that permit the integration of the results from numerous analyses.

Rising interest in vector manufacturing area is emphasized by the growing number of partnerships or collaborations amongst the various organizations involved in this sector. The intentions behind these partnerships vary for different purposes. Collaborations have been signed for purposes including production of vector promoters and development or acquisition of manufacturing facilities and out / in licensing of vector manufacturing technology among others.

However, some of the factors limiting the growth of this market include, “noise” during process development.This noise in cell-based assays may offer challenges for the evaluation of process improvements. In order to overcome this trouble, trending is accomplished to develop confidence that an improvement has been achieved.

Market Scope

Report Highlights Details
Market Size by 2034 USD 26.66 billion
Market Size in  2024 USD 6.26 billion
Growth Rate CAGR of 15.59% From 2025 to 2034
Largest Market North America
Base Year 2024
Forecast Period 2025 to 2034
Segments Covered Vector Type, Application, Workflow, End-User, Disease
Regional Scope Asia Pacific, North America, Europe, Latin America, Middle East and Africa

Vector Type Insights

Adeno-Associated Virus (AAV) dominated the viral vectors & plasmid DNA manufacturing market share because it's safe, effective in many gene therapy approaches, and can reach many different sites. There are many ways to use AAV (for example, Luxturna for vision loss). Many approved gene therapies depend on AAV. For AAV gene therapies, the companies now have an abundance of backing for development research and approved and marketed uses and distribution.

Lentivirus is expected to show the fastest rate of growth in the viral vectors & plasmid DNA manufacturing market because it had the ability to carry larger genes and work in dividing/non-dividing cells. It is used in a large number of cell therapies such as CAR-T for cancer therapies. Lentivirus' abilities to deliver long lived gene expression, give it powerful market access and value.

Workflow Insights

The upstream processing had very robust growth rates because it consists of important key steps in the overall process (for example, cell growth and vector production). As the demand began for delivering gene therapies as more are approved and show great value, it will be vital to be able to make very high-quality viral vectors.

Viral Vector and Plasmid DNA Manufacturing Market Share, By Workflow, 2024 (%)

Application Insights

Vaccinology had the highest market share due to its key role in the future of viral vectors and plasmid DNA during the COVID-19 pandemic. The rapid success of viral vectors and plasmid DNA were tied up to the company's ability to utilize viral vectors and plasmid DNA to deliver yet quickly and safe than conventional vaccine development approaches.
Cell therapy was the fastest-growing sub-sector of gene therapy because it offers hope for cancer and hereditary diseases. Gene delivery into patient cells is done using viral vectors. Gene delivery represents a new treatment modality that can help treat diseases that older small molecule drugs could not solve.

End-use Insights

Research institutes dominated the viral vectors & plasmid DNA manufacturing market in terms of growth as they conduct most of the work on early-stage gene therapy. The research institutes conduct fundamental studies of new properties of viral vectors and plasmid DNA. Ultimately, the research institute end-use type provides a lot of backbone support for future expanded gene therapy and vaccine commercialization.
Pharmaceutical and biotech companies were the fastest-growing segment because they tend to invest large amounts of capital into gene therapies. They develop treatments for rare diseases and cancers using viral vectors and plasmid DNA and the relatively short timeline for private companies means that they have been used to a quicker pace of technology adoption and commercialization of products.

Disease Insights

Different kinds of diseases analyzed in this research study include genetic disorders, cancer, infectious diseases, and other diseases. In 2023, cancer dominated the market in terms of revenue of the total market. Cancer is also projected to grow at highest CAGR during forecast period.

Viral Vectors and Plasmid DNA Manufacturing Market Share, By Disease, 2024 (%)

Cancer is projected to gather maximum share of the global market on account of continuously rising research on viral vector gene therapies for cancer. Furthermore, rare and genetic diseases are additional crucial area of attention in gene therapy. Due to almost 350 million patients are diagnosed worldwide with a rare disease, and there are deficiency of efficient treatment modalities. Constantly rising burden of genetic diseases is a crucial driving factor for venture in viral vector manufacturing in order to target genetic disease.

Viral Vectors & Plasmid DNA Manufacturing Market Companies

  • Novasep
  • Aldevron
  • MerckWaismanBiomanufacturing
  • Creative Biogene
  • The Cell and Gene Therapy Catapult
  • Cobra Biologics
  • uniQure N.V.
  • Addgene
  • FUJIFILM Holdings Corporation
  • Oxford Biomedicaplc
  • Takara Bio Inc.

Latest Announcements by Industry Leaders 

  • A significant year for ongoing breakthroughs in cell and gene therapy (CGT) is 2024. A new era of solid tumor treatment with cell therapy has begun with the introduction of Amtagvi, a Tumor-Infiltrating Lymphocyte (TIL) therapy, on a global scale. Approving PM359, the first lead editing treatment in history, for clinical trials marks yet another advancement in gene editing technology. The development pipeline for CAR-T therapies will be significantly expanded with the upcoming clinical trials of INT2104, the first in vivo modified CAR-T therapy.
  • In July 2024, The A-T Children’s Project is excited to host an international conference in November to address gene therapy for ataxia-telangiectasia (A-T). This conference will bring together clinicians, academic scientists, and industry leaders in the biotech and pharmaceutical fields who are pioneering DNA replacement and editing approaches.

Recent Developments 

  • In August 2025, Probio opened its flagship U.S. plasmid DNA and viral vector GMP manufacturing facility. At 96,000 square feet, the site was designed to help gene and cell therapy developers with complete end-to-end services. This facility strengthened Probio's global presence as a CDMO and provided enhanced scalability and speed of production. 
    [Source: https://www.prnewswire.com]
  • In August 2025, 3P Biovian introduced two new platforms to allow capacity to enhance AAV and plasmid DNA (pDNA) manufacturing. Their AAV platform focused on preclinical to early clinical, and the pDNA platform supported DNA vaccines and viral vector manufacturing. Both platforms were designed as cost-effective, scalable solutions to support the development pipeline.
    [Source: https://www.genengnews.com]

Market Segmentation

This research report estimates revenue growth at global, regional, and country levels and offers an analysis of present industry trends in everysub-segment from 2025 to 2034. This research study analyzes market thoroughly by classifying global viral vectors & plasmid DNA manufacturing market report on the basis of different parameters including type of vector, application, workflow, end users, disease, and region:

By Vector Type

  • Adenovirus
  • Plasmid DNA
  • Lentivirus
  • Retrovirus
  • AAV
  • Others

By Application

  • Gene Therapy
  • Antisense &RNAi
  • Cell Therapy
  • Vaccinology

By Workflow

  • Upstream Processing
    • Vector Recovery/Harvesting
    • Vector Amplification & Expansion
  • Downstream Processing
    • Fill-finish
    • Purification

By End-User

  • Biopharmaceutical and Pharmaceutical Companies
  • Research Institutes

By Disease

  • Genetic Disorders
  • Cancer
  • Infectious Diseases
  • Others

By Geography

  • North America
    • U.S.
    • Canada
  • Europe
    • U.K.
    • Germany
    • France
  • Asia Pacific
    • China
    • India
    • Japan
    • South Korea
  • Rest of the World

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Frequently Asked Questions

The global viral vectors & plasmid DNA manufacturing market was estimated at USD 6.26 billion in 2024 and is expected to reach USD 26.66 billion by 2034.

The global viral vectors & plasmid DNA manufacturing market is growing at a CAGR of 15.59% from 2025 to 2034.

Growing occurrence of target disorders and diseases and efficiency of viral vectors in gene therapy delivery are driving the growth of viral vectors & plasmid DNA manufacturing market.

Gene therapy is an experimental treatment that comprises incorporating genetic material inside a person’s cells to stop or fight a particular disease.

Viral vectors have become ideal choice for gene transferdue to their efficient gene delivery, high transfection efficiency and stable gene expression. Further, upsurge in registration of clinical trials on viral vector-mediated gene therapy is stimulating inclination for viral vectors in gene transfer.

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