Internet of Things (IoT) in Chemical Market Poised to Exceed CAGR 13.46% By 2032

Published Date : 29 Sep 2023

The global internet of things (IoT) in chemical market size was evaluated at USD 65.81 billion in 2022 and is expected to touch around USD 232.66 billion by 2032, growing at a noteworthy CAGR of 13.46% from 2022 to 2032.

Internet of Things (IoT) in Chemical Market Size and Growth Rate From 2023 To 2032

Factors such as the rising need for predictive maintenance in the chemical industry and the increasing focus on sustainability drive market growth. However, data privacy, security concerns, cost of implementation, lack of standardization, Regulatory Compliance, and resistance to change obstruct the market. Furthermore, Improved access to Real-time monitoring and improved predictive maintenance is expected to provide ample prospects in the market.

Regional Landscape:

Europe is expected to grow during the forecast period due to several chemical manufacturing industries in countries such as Germany, France, and the UK. These countries have well-established chemical industries that have adopted IoT technology to improve their manufacturing processes. Germany is the leading country in terms of IoT adoption in the chemical industry in Europe, followed by France and the UK. Germany is known for its advanced industrial sector, which includes the chemical industry, and the country has been actively adopting Industry 4.0 concepts, which are based on IoT and related technologies. Many companies in Germany, such as BASF, Bayer, and Evonik, have implemented IoT in their manufacturing processes to improve efficiency and productivity.

Other European countries, such as Italy, Spain, and the Netherlands, also have a significant presence in the IoT in the chemical market, with several companies adopting IoT technology to improve manufacturing processes. Thus, Europe is expected to continue to be a significant market for IoT in the chemical industry, driven by well-established chemical manufacturing industries, government initiatives promoting the adoption of IoT technology, and the need to improve efficiency and productivity in the manufacturing process.

Internet of Things (IoT) in Chemical Market Report Scope:

Report Coverage Details
Market Revenue in 2023 USD 74.66 Billion
Projected Forecast Revenue by 2032 USD 232.66 Billion
Growth Rate from 2023 to 2032 CAGR of 13.46%
Largest Market North America
Base Year 2022
Forecast Period 2023 to 2032
Regions Covered North America, Europe, Asia-Pacific, Latin America, and Middle East & Africa

Market Dynamics:


The increasing focus on sustainability

The chemical industry faces increasing pressure to reduce its environmental impact and improve sustainability. This pressure comes from stakeholders, including customers, investors, and regulators, who demand more transparency and accountability from chemical companies. IoT solutions can help chemical companies improve their sustainability by enabling them to monitor and optimize their energy usage, reduce waste, and improve overall efficiency. For example, IoT sensors can monitor energy consumption in real-time, enabling companies to identify areas where energy usage can be reduced and optimize energy usage accordingly. Similarly, IoT solutions can track and reduce waste in production processes, leading to improved sustainability and reduced costs.

In addition to these operational improvements, IoT solutions can enable chemical companies to improve sustainability throughout their supply chain. For instance, IoT sensors can monitor environmental conditions during transportation and storage, ensuring that chemicals are transported and stored safely and sustainably. Thus, the increasing focus on sustainability is a crucial driver of IoT adoption in the chemical industry as companies look for ways to improve their environmental impact and stay competitive in a market increasingly concerned about sustainability.


Lack of standardization

The lack of standardization in the IoT industry can be a significant barrier to adoption, particularly in sectors such as the chemical industry that rely on complex and interconnected systems. Without standardized protocols and frameworks, companies may be hesitant to invest in IoT solutions that may become obsolete or incompatible with other systems in the future. In the chemical industry, this lack of standardization can be particularly problematic, as many chemical processes rely on complex and interconnected systems that require real-time data and communication between devices. Companies may struggle to integrate IoT devices and systems with existing infrastructure and technologies without a standardised approach to IoT implementation.

In addition to integration challenges, the lack of standardization can lead to interoperability, data management, and regulatory compliance issues. For example, if different IoT devices and systems use other data transmission and storage protocols, it can be difficult to integrate data from multiple sources into a unified system. This can make extracting actionable insights from IoT data difficult, limiting the value of IoT solutions for chemical companies.

To address these concerns, industry groups and standards organizations have developed frameworks and protocols for IoT implementation in the chemical industry. These frameworks aim to provide a standardized approach to IoT implementation, enabling companies to integrate IoT devices and systems with existing infrastructure and technologies. However, the lack of standardization remains a significant restraint on IoT adoption in the chemical industry, and companies must carefully consider the compatibility of IoT solutions with their existing systems and technologies before investing in IoT implementation.


Improved access to Real-time monitoring

Real-time monitoring involves using sensors and IoT devices to collect data on chemical processes as they are happening. This data can be used to optimize the process, identify and address issues, and improve overall efficiency.

Real-time monitoring can be applied to various chemical processes, including chemical reactions, mixing, and distillation. By collecting data on parameters such as temperature, pressure, flow rate, and chemical concentrations, IoT devices can provide a comprehensive view of the process in real time. The real-time data can be analyzed using machine learning algorithms to identify patterns and anomalies that may indicate potential issues. For example, a sudden temperature change may indicate a malfunctioning heater or cooling system, while a decrease in flow rate may indicate a clogged pipe.

By detecting these issues in real-time, companies can immediately address the problem, reducing the risk of costly downtime or product quality issues. Real-time monitoring can also optimize the process by identifying opportunities to improve efficiency, reduce waste, or optimize product quality. Real-time monitoring can be integrated with other IoT applications, such as predictive maintenance or asset tracking, to comprehensively view the chemical process. For instance, real-time monitoring can provide data that can be used to predict when maintenance is needed or to track the location and status of chemical assets such as drums, tanks, and containers. Thus, real-time monitoring can help chemical companies to improve efficiency, reduce costs, and optimize product quality. By leveraging IoT devices and machine learning algorithms to collect and analyze real-time data, companies can gain a competitive advantage in the chemical market.

COVID-19 Impact:

The pandemic has led to a greater focus on sustainability and reducing the carbon footprint of chemical manufacturing operations. IoT solutions that enable real-time monitoring of energy consumption and emissions have gained traction in the wake of the pandemic, as companies seek to reduce their environmental impact and comply with regulatory requirements. Overall, the COVID-19 pandemic has had a mixed impact on the IoT in the chemical market. While it has created challenges in the short term, it has also accelerated the adoption of IoT technologies in the chemical industry and created new opportunities for growth in the long term.

Technology Landscape:

The digital twin segment is expected to grow faster during the forecast period. A digital twin is a virtual replica of a physical asset or process that can be used to simulate and optimize real-world performance. In the chemical industry, digital twins can simulate production processes, optimize equipment performance, and predict failures. Digital twins are used in various ways in the chemical industry, including Simulation of Production Processes- Digital twins can simulate complex production processes, allowing chemical companies to optimize operations and reduce costs. Predictive Maintenance- By analyzing data from sensors and other IoT devices, digital twins can predict equipment failures before they occur.

This allows chemical companies to schedule maintenance activities proactively, reducing downtime and increasing equipment lifespan. Optimization of Equipment Performance- Digital twins can optimize equipment performance by analyzing sensor data and IoT devices. This allows chemical companies to make informed decisions about equipment settings and maintenance schedules, improving efficiency and reducing costs. Predictive Modeling - Digital twins can be used to create predictive models of production processes, allowing chemical companies to anticipate changes in demand and adjust production accordingly. Thus, the use of digital twins in the chemical industry is a growing segment in IoT, with significant potential for improving efficiency, reducing downtime, and improving safety.

Chemical Vertical Landscape:

The Mining & Metals vertical is estimated to grow faster during the forecast period. IoT technology can be used in the Mining & Metals vertical to optimize the production process and improve efficiency. Using IoT sensors to monitor equipment performance and detect anomalies, mining and metal production companies can identify potential issues before they result in downtime or equipment damage. This data can be used to optimize equipment performance, reduce maintenance costs, and minimize the risk of production disruptions. Additionally, IoT technology can be used to remotely monitor and control mining and metal production processes, allowing for increased efficiency and reduced costs.

The growing demand for metals and minerals from various industries, such as construction and electronics, drives the need for more efficient and effective mining and metal production processes. IoT technology can help optimize these processes and improve production efficiency. Mining and metal production companies are pressured to reduce costs and improve profitability. IoT technology can help achieve this by reducing maintenance costs, improving equipment uptime, and minimizing production disruptions. The development of IoT technology, along with advancements in artificial intelligence, machine learning, and cloud computing, is making it easier and more cost-effective to implement IoT solutions in the mining and metal production industry, driving this segment’s growth.

Recent Developments:

  • In Feb 2021, Evonik, a specialty chemical company, implemented an IoT solution from PTC to optimize silica production. The solution enables real-time monitoring of production processes and predictive maintenance, improving operational efficiency.
  • In Sept 2021, SABIC, a global chemical company, partnered with DuPont Sustainable Solutions to develop a safety and risk management solution for its chemical manufacturing operations. The solution uses IoT sensors to monitor safety and environmental risks and enable proactive decision-making.

Major Key Players:

  • Siemens AG
  • General Electric Company (GE)
  • Honeywell International Inc.
  • Cisco Systems, Inc.
  • Intel Corporation
  • SAP SE
  • IBM Corporation
  • Schneider Electric SE
  • Rockwell Automation, Inc.
  • Yokogawa Electric Corporation

Market Segmentation:

By Technology

  • Machine Vision
  • 3D printing
  • Digital Twin
  • Plant Asset Management
  • Manufacturing Execution System
  • Distributed Control Systems
  • Industrial Robotics
  • Big Data
  • Artificial Intelligence
  • AR and VR
  • Others

By Chemical Verticals

  • Mining & Metals
  • Food & Beverages
  • Chemicals
  • Pharmaceuticals
  • Paper & Pulp

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